Most Common Problems When Making Custom Shirts

Most Common Problems When Making Custom Shirts

Designing and creating custom shirts can be a fun and rewarding experience, whether it’s for personal use or for a small business venture. However, there are some common problems that often arise when making custom shirts. In this blog post, we’ll discuss the top five issues you might encounter and provide some solutions to help you overcome them. So, without further ado, let’s get into tackling these pesky problems!

Poor-Quality Print

One of the most frustrating issues is discovering that your finished product doesn’t match the design you imagined. Dull colors, lack of sharpness, or even a completely incorrect print can be disheartening.


To avoid receiving poor-quality prints, you must choose a reputable printing company that uses high-quality materials and printing techniques. Ask for samples of their work, read reviews, and check out their portfolio before committing to a printer.

Sizing Discrepancies

Incorrect sizing can lead to ill-fitting shirts and unhappy customers. The last thing you want is for your custom shirts to end up collecting dust because they don’t fit properly.


Use a size chart provided by the shirt manufacturer. Make sure your clients or customers know the measurements and encourage them to measure themselves (or provide a fitting session) before they place an order.


Ghosting is when you see a faint impression of the design on another part of the shirt, usually due to improper alignment or pressure during the printing process. If the transfer paper misaligns, it creates this faint duplication of your logo or design. Needless to say, you want to avoid ghosting when making custom shirts because ghosting never looks good!


Choose a printing company with experienced technicians who will properly set up, align, and calibrate their equipment. If you’re making the shirts at home, keep an eye on the printing process to ensure that everything runs smoothly.

Designer-Client Miscommunication

Misunderstandings between the designer and client can lead to a final product that doesn’t meet expectations. This can cause problems like color mismatches, wrong fonts, or incorrect design placement.


Establish clear communication channels and provide design samples, mock-ups, and color options for approval before moving forward with production. Always make sure both parties are on the same page to avoid any surprises.

Pricing Issues

Finally, pricing can be problematic when making custom shirts. High expenses for materials, labor, and shipping can cut into your profit margins, making it difficult to sustain your business or project.


Research and compare pricing options for materials, screen printing, and shipping. Bulk purchasing can often result in discounts, and partnering with a local printer might help you save on shipping costs.

Armed with this information, you’ll be better prepared to tackle these common problems when making custom shirts. Remember, communication is key. Quality materials and equipment will make a difference, and doing thorough research will help you find the best solutions for your unique needs. Happy shirt designing!

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